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Dual chrome VIAIR compressors and air tank in a truck bed

Help Center · Troubleshooting

Air Compressor Not Turning On / Off

Diagnose a compressor that will not start or will not shut off — usually wiring, a blown fuse, or a failed pressure switch.

  • What you need: multimeter or test light, spare fuse, 12V battery access, and optionally a replacement pressure switch
HornBlasters weatherproof pressure switch

Air Compressor Will Not Turn On

The pressure switch turns the compressor on when tank pressure is low and off when the tank reaches its set pressure. When the switch fails, the compressor either will not start or will not shut off.

1

Check wiring and the in-line fuse first

If the compressor will not turn on, start with wiring. You may have a blown fuse or a weak / poor ground. On a new install, double-check connections against the kit instructions and wiring diagram — including the in-line fuse.

2

Bench-test the compressor on 12V

If wiring looks correct, verify the compressor runs on direct power. Touch the red wire to battery positive and ground the black wire to battery negative or bare frame metal.

The compressor should start immediately. If it does not, the compressor has likely failed and needs repair or replacement.

A direct-power test isolates the compressor from the pressure switch and vehicle wiring.

Air Compressor Will Not Turn Off

A compressor that will not shut off is more serious than one that will not start. If pressure climbs high enough to open the safety blowoff, disconnect power immediately.

3

Cut power right away

Remove the fuse from the fuse holder to stop the compressor. Left running, it can blow fuses or permanently damage the unit by pulling more current than it was designed for.

Pull the fuse first. Do not keep driving with a compressor stuck on.
4

Replace the pressure switch

A stuck-on compressor is usually a failed pressure switch. Replacement is straightforward and inexpensive if you are outside the warranty window. Common HornBlasters options:

Weatherproof pressure switch with built-in 40A relay
Weatherproof switch w/ built-in 40A relay
HornBlasters pressure switch without relay
HornBlasters pressure switch (no relay)
Sealed pressure switch with leads
Sealed switch w/ leads (no relay)
  • The sealed pressure switch with leads is the ideal replacement for many 127H or 228H systems.
  • Weatherproof switches are best when the kit is mounted under the vehicle and exposed to the elements.

Compressor / Pressure Switch Warranty

5

Manufacturer warranty coverage

Each component carries a 1-year warranty through the respective manufacturer. Viair, for example, offers a 1-year manufacturer's defect warranty on their compressors.

If your Viair compressor was purchased less than a year ago, HornBlasters can start the warranty process. Proof of purchase is required. Email Sales@hornblasters.com for details or to open a claim.

Next

Why a compressor may be blowing fuses — worn check valves, exposed wires, poor connections, or faulty carbon brushes.

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